MAN Production Planning (PP), SAP Manufacturing

Production planning- Process Industry Part-1

Configuration

1. Create Order Type for Process Order using Tcode CORN

Process Order Type: PI01

Enter order category as 40 (process order) and order type as PI01 and save the order type

MAN Production Planning (PP), SAP Manufacturing

2. Create Order Type Dependent Parameters using Tcode COR4

Assign Order type PI01 to plant 1000 and save the order dependent parameters

MAN Production Planning (PP), SAP Manufacturing

3. Create Production Scheduling Profile using Tcode CORY

In ‘Automatic actions’ on release select all the three functions and save production scheduling profile

MAN Production Planning (PP), SAP Manufacturing

4. Specify Scheduling Parameter using Tcode OPUZ

Create scheduling parameters as per requirement

MAN Production Planning (PP), SAP Manufacturing

5. Specify confirmation Parameter for order type PI01

MAN Production Planning (PP), SAP Manufacturing

MAN Production Planning (PP), SAP Manufacturing

6. Create Control Recipe Destination using Tcode O10C

Control recipe destination is a Process control system, line operator, or group of line operators that receives

and executes control recipes.

Control Recipe destination: G2

MAN Production Planning (PP), SAP Manufacturing

Enter plant, control recipe destination, destination type as 4 (browser based PI sheets) and address of

operator and save the destination

MAN Production Planning (PP), SAP Manufacturing

7. Copy standard characteristics and message categories to the client

Execute adopt predefined characteristics, adopt predefined message categories and adopt predefined display

variants

MAN Production Planning (PP), SAP Manufacturing

8. Create characteristics for process messages and process instructions using Tcode O27C

Enter description, characteristics group as process message characteristics or process instruction characteristics.

Also enter data type, number of char, number of decimals and unit of measure and save the characteristic

MAN Production Planning (PP), SAP Manufacturing

9. Create Process Massage Destination using Tcode O03C

Process Message destination: PL01

Process massage destination is a User or component to which process messages are sent for processing.

Enter destination name, Type and destination address and save

MAN Production Planning (PP), SAP Manufacturing

10. Create process message categories using Tcode O13C

MAN Production Planning (PP), SAP Manufacturing

Process message category: K001

Enter process message category and its description and double click on ‘characteristics/message categories’

and then assign the required characteristics

MAN Production Planning (PP), SAP Manufacturing

Now double click on destinations/message categories and enter the process message destination previously

created

MAN Production Planning (PP), SAP Manufacturing

11. Create Process Instruction Category using Tcode O12C

Enter instruction category name, description and process instruction category type

Process instruction category: A001, Process instruction type: 1 (Process parameters)

MAN Production Planning (PP), SAP Manufacturing

Double click characteristics/process instruction categories and enter required characteristics and its values which will get displayed in PI sheet as process parameters

MAN Production Planning (PP), SAP Manufacturing

Now create second category K001 with category type as 2 (Process data request) and double click on characteristics/process instruction categories.

MAN Production Planning (PP), SAP Manufacturing

Enter required characteristics as well as predefined characteristics and their values as below and save the characteristics.

In PI sheet, the process instruction destination has to fill this data and send it to the process message destination

MAN Production Planning (PP), SAP Manufacturing

Master Data

1. Create finished product and its raw materials using Tcode MM01

Finished product: ICE CANDY1 Raw Materials: 7000000116, 7000000117

On ‘work scheduling’ view of finished product, enter production scheduling profile as G001 and save the material

MAN Production Planning (PP), SAP Manufacturing

2. Create finished product BOM using Tcode CS01

Enter the ingredients and quantity in which they are required and save the BOM

MAN Production Planning (PP), SAP Manufacturing

3. Create Resource using Tcode CRC1

Resource: MIXER

MAN Production Planning (PP), SAP Manufacturing

4. Create Master Recipe using Tcode C201

In recipe header enter status and usage and the go to ‘Operation’ tab

MAN Production Planning (PP), SAP Manufacturing

Enter Phases and operations with required resource and control key also enter the process instruction destination.

MAN Production Planning (PP), SAP Manufacturing

Now save the master recipe and again go to change master recipe using Tcode C202 and then go to ‘Material’ tab

In production version enter ‘alternative BOM’ and ‘BOM usage’ and select ‘Check’, system will automatically pic the correct BOM.

MAN Production Planning (PP), SAP Manufacturing

Now go to ‘operation’ tab and select phase to which the process instructions are to be assigned and then

select MAN Production Planning (PP), SAP Manufacturing

MAN Production Planning (PP), SAP Manufacturing

For auto goods issue and auto goods receipt select last phase and go to process instructions tab and assign standard process instructions PROD_5 (auto goods receipt) and CONS_5 (goods issue), assign CONS_5 two times as there are two ingredients that needed to do goods issue.

MAN Production Planning (PP), SAP Manufacturing

Now double click on CONS_5 and assign ingredient number and its base unit of measure to respective characteristics, repeat same for other ingredient.

MAN Production Planning (PP), SAP Manufacturing

Now select Go To- Process management- simulate PI sheet for control recipe destination

MAN Production Planning (PP), SAP Manufacturing

System will show the simulation of PI sheet which will be sent to control recipe destination

Phase: 0020

MAN Production Planning (PP), SAP Manufacturing

Phase: 0040

MAN Production Planning (PP), SAP Manufacturing

Phase: 0080

MAN Production Planning (PP), SAP Manufacturing

Now save the control recipe

Leave a Reply

Your email address will not be published. Required fields are marked *